Possible Applications
During the precision drilling phase in automated machining centers, the tool breakage sensor plays a critical role in maintaining uninterrupted production. Mounted directly on the spindle housing or within the tool holder, it monitors the cutting edge in real time, detecting even microscopic fractures or wear before they lead to catastrophic failure. In high-speed drilling cells—common in automotive transmission manufacturing or aerospace component machining—the sensor triggers an immediate stop or tool change when damage is detected, preventing scrap parts and costly machine downtime. Its integration into the control loop allows the system to adjust feed rates or switch to redundant tooling without operator intervention, ensuring continuous operation in lights-out production lines. Beyond drilling, the same sensor is often deployed in tapping stations, where thread integrity depends on flawless tool condition, or in milling operations where multi-axis toolpaths demand constant reliability. In robotic deburring cells, it safeguards against tool degradation that could mar finished surfaces, maintaining the tight tolerances required for assembly-ready components.
MIDDEX
94010000
Feeler head, WK2
Specifications
| Part Number |
94010000
|
|---|---|
| Manufacturer | MIDDEX |
| Deutsch | Tastkopf, WK2 mit Tastelement, Tastnadel 160mm |
| Italiano | Sensore di rottura punta, WK2, punta 160mm |