Introduction: Why standard ISO 8573 is important for production operations

Standard ISO 8573 is critical for ensuring the quality of compressed air in industrial installations. Regardless of whether compressed air is used for driving hydraulic systems, bearings or additional equipment, it affects efficiency, longevity and safety. Deviation from this standard may lead to increased maintenance costs, reduced productivity and loss of production capacity.

Application Range and Requirements

Standard ISO 8573-1:2021 defines the classification of compressed air quality based on the total amount of different types of contaminants, including dust, water and oil. It requires industrial installations to perform compliance testing to the established classes of conditions.

Key requirements: table of main responsibilities

Impact on MRO operations: changes in maintenance, procurement and documentation

Execution of ISO 8573 requires MRO services to implement additional quality control procedures. Technicians need to establish regular testing of compressed air, use filters appropriate to the quality class, and keep documentation of test performance. This requires changes in purchasing and supplier management.

Component requirements: which spare parts must comply with specific certifications

Filters, valves, regulators and other components used for compressed air must comply with standard ISO 8573.. In particular, filters must have CE, UkrSEPRO certification and comply with the conditions EN 13520:2016. For example, class 1 filters must ensure compliance with the maximum dust concentration of 0.01 mg/m³.

Checklist for Service Managers

1. Perform regular testing of compressed air.
2. Select filters complying with the requirements ISO 8573.
3. Perform CE certification and UkrSEPRO certification.
4. Keep test reports for a period of 2 years.
5. Update the spare parts management system to comply with standards.
6. Conduct training for personnel regarding requirements ISO 8573.
7. Set control points for checking the quality of air.
8. Use measuring instruments complying with the standards EN 60515:2012.
9. Ensure compliance of equipment to the quality class of compressed air.
10. Conduct a check for the presence of the corresponding certificates in the suppliers.
11. Establish compliance procedures to ISO 8573 in the documentation.
12. Perform quality check of air before starting the equipment.
13. Perform analysis of maintenance costs and impact on efficiency.
14. Perform a risk analysis for production capacities.
15. Perform planning of costs for compliance to ISO 8573.
16. Perform the check for the presence of reserve filters.
17. Perform compliance check according to the requirements DSTU 4145:2017.
18. Perform compliance check according to standards EN 13725:2017.
19. Carry out conformity check to standards ISO 1101:2017.
20. Carry out conformity check to standards EN 13520:2016.

Common non-compliance issues identified by auditors

• Absence of CE and UkrSEPRO certificates.
• Incorrect use of filters not corresponding to the quality class.
• Insufficient compressed air testing.
• Incorrect storage of test execution documentation.
• Absence of measuring instruments complying with standards.
• Insufficient use of backup filters.
• Absence of compliance plan for ISO 8573.

Sanctions and liability for violations

Violation of ISO 8573 may lead to financial sanctions, including fines from 5000 to 50 000 UAH. In addition, the company may lose liability insurance, which leads to higher costs in case of accidents or operational failures. Liability may be transferred not only to the manufacturer, but also to the supplier, if it did not ensure compliance.

Conclusion: Refer to UNITEC-D E-Catalog for the appropriate components

Compliance with standard ISO 8573 requires precise selection, testing and conformity. UNITEC-D GmbH provides certified components compliant with requirements ISO 8573, CE and UkrSEPRO. Choose the correct filters, valves and other components to ensure quality compressed air in your production. Refer to UNITEC-D E-Catalog for selecting the appropriate spare parts.

Sources

• ISO 8573-1:2021 – Classification of compressed air quality.
• EN 13520:2016 – Compressed Air – Requirements for Filters.
• DSTU 4145:2017 – Requirements for equipment for compressed air.
• EN 13725:2017 – Compressed Air Quality Control.
• ISO 1101:2017 – Positioning Accuracy.
• CE and UkrSEPRO – Certification for Industrial Equipment.

Introduction: Why standard ISO 8573 is important for production operation

Compressed air is used in many production processes, from gas equipment to hydraulic and pneumatic systems. However, the quality of this air determines the efficiency, reliability, and safety of the equipment. Standard ISO 8573 establishes a classification of air quality, which allows reducing maintenance costs, extending the service life of the equipment, and ensuring compliance with safety requirements.

Application range and requirements

Standard ISO 8573:2010 establishes the classification of air pressure taking into account contamination levels, such as various types of solid particles, moisture, oil and gases. It applies to systems that use air for operation in automatic processes, including industry, energy, food industry and pharmaceuticals.

Main requirements: table of main duties

These classes define the level of contamination allowed for different types of equipment. For example, high-precision processing requires the use of class 1 or 2, while ordinary systems may operate with class 4 or 5.

Impact on MRO operations: changes in servicing, purchasing and documentation

Execution ISO 8573 requires changes in maintenance, filter selection, testing and documentation. Maintenance should be regular, with control of air quality, use of filters appropriate to the class, and storage of historical test data.

Component requirements: which spare parts must comply with certification requirements

Filters, plugs, dryers, pressure regulators and valves must comply with the requirements of ISO 8573.. They must have CE and UkrSEPRO certificates, as well as comply with the standards DSTU 3048:2016 and EN 12021:2010. Each spare part must be certified and have technical specifications complying with the requirements.

Compliance Check: Practical Checklist for Maintenance Managers

1. Check whether the air quality class is installed according to ISO 8573.
2. Check that all filters meet the requirements of the class established for the system.
3. Conduct annual quality air testing using devices certified according to ISO 8573.
4. Record the test results in the maintenance log.
5. Check that all component certificates are compliant with CE, UkrSEPRO, DSTU, EN.
6. Store the air quality testing history for 5 years.
7. Perform regular checks for contamination leakage.
8. Set the filter maintenance schedule according to the manufacturer's recommendations.
9. Conduct training for staff on the requirements ISO 8573.
10. Use components that are manufactured in accordance with the requirements ISO 8573.
11. Check whether the diagrams and schematics of the system meet the requirements ISO 8573.
12. Mark compliance in the equipment documentation.
13. Keep the compliance history for audits.
14. Perform annual compliance audits ISO 8573.
15. Establish an action plan in case of detection of non-compliance.
16. Use certified components that comply with ISO 8573.
17. Check whether the technical maintenance of the filters has been carried out in time.
18. Mark compliance in the technical documentation.
19. Perform checks on air consumption and filtration efficiency.
20. Use parts that meet the requirements ISO 8573.

Common problems that auditors identify

• Use of filters not meeting the class requirements.
• Lack of compliance documentation.
• Incorrect air quality testing.
• Lack of regular filter maintenance.
• Errors in filter selection for a specific class.
• Use of non-certified components.
• Insufficient storage of historical test data.
• Absence of staff training.
• Failure to perform filter maintenance plan.
• Incorrect use of diagrams and schematics.

Sanctions and liability for violations

Violation of ISO 8573 may result in sanctions from 500 to 5000 UAH, depending on the level of compliance and the average level of costs. In case of violation, there may be refusal of insurance, penalties from equipment manufacturers, as well as liability for damages caused by the violation of requirements. In case of violation, there may be a requirement to perform additional maintenance and an increase in repair costs.

Conclusion: Contact UNITEC-D for certified components

Compliance with ISO 8573 is important for ensuring the safety, efficiency and economic viability of production. Selection of certified components and proper maintenance will ensure compliance with requirements. UNITEC-D GmbH provides spare parts that comply with standards ISO 8573, CE, UkrSEPRO and DSTU. Select components that meet your requirements on UNITEC-D E-Catalog.

Sources

• ISO 8573:2010 — Air Pressure — Classification
• DSTU 3048:2016 — Air, compressed — Quality
• EN 12021:2010 — Air, compressed — Quality
• UkrSEPRO — Standards and Certification in Ukraine
• Certificates CE, UkrSEPRO, DSTU for components UNITEC-D