1. Content and purpose
This manual is intended for technicians who change and check the tire oil lubrication system on CNC machines. The purpose of performing this maintenance is to ensure efficient and safe functioning of the system, to detect possible violations and to perform necessary remedial actions. This procedure should be performed once a month or when unusual changes in oil properties or changes in lubrication are detected.
2. Preliminary security measures
Important: Block the power and install the tag lock before doing any work.
Performing work on the lubrication system may require working with high pressure, liquid oil and electrical components. To ensure safety:
- Use safety glasses, gloves and personal protective equipment (PPE).
- Perform a lock-out (LOTO) procedure to eliminate electrical or mechanical hazards.
- Check for leaks or pressure in the system.
- Do not perform work under pressure or without disconnecting the power supply.
3. Necessary tools and materials
| Tool/material | Specification | Quantity |
|---|---|---|
| Torque winch | The range is 10–100 Nm | 1 |
| Multimeter | Minimum accuracy 0.1% | 1 |
| Pump wrench | The range is 10–200 Nm | 1 |
| Roaster | The size is 16 mm | 1 |
| Roaster | The size is 8 mm | 1 |
| Cleaning filter | The minimum flow rate is 10 l/min | 1 |
| Oil for lubrication | ISO 46 or ISO 68 | 5 liters |
| Toaster for tires | The size is 10 mm | 1 |
4. Pre-service: Inspection
| Item | Verification | Acceptance/rejection criteria | Notes |
|---|---|---|---|
| Electricity supply | Off | The power supply must be turned off | When performing work, use LOTO |
| No pressure | Pressure test | The pressure in the system should not exceed 0.5 bar | Use a pressure gauge |
| Filter | Cleaning | The filter must be clean without flaking | Clean when high moisture is detected |
| Pump | Functioning | The pump should make a stable noise without peeling | Check for performance |
| Oil level | Verification | The oil level should be between 20-80% | Use a toaster |
5. Step by step procedure
-
Power off. Follow the lock-out procedure to ensure electrical safety.
- Error: Carrying out work without turning off the power supply may cause damage and injury.
-
Checking the pressure in the system. Use a pressure gauge to measure the pressure in the system. The pressure should be within 0.5 bar.
- Error: High pressure can cause leakage or component damage.
Cleaning the filter. Open the filter, remove the backfill, rinse it with water, dry it and put it back.
- Error: Improper cleaning may cause explosion or oil leakage.
-
Checking the pump. Use a torque wrench to check that the pump is secure. The maximum torque is 50 Nm.
- Error: Improper locking can cause the pump to shut down or wear out.
-
Adding oil. Add oil to the level of 20-80% of the total volume. Use a toaster to check the level.
- Error: Insufficient oil level can cause tire wear.
-
Pressure and Functionality Check. Turn on the power supply and check the pressure and noise of the pump. The pressure should be within 0.5 bar, the noise is stable.
- Error: Increased noise may indicate a pump malfunction.
-
Fixing the components. Use the torque winch to fix all the components. Set the torque within 50 Nm.
- Bug: Insufficient commits can lead to shutdowns or leaks.
-
Final check. Go through all steps again to ensure correct execution.
- Error: Failure to complete may result in increased maintenance costs.
6. After-service: inspection
| Test | Expected result | Actual result | Pass/Fail |
|---|---|---|---|
| Pressure in the system | 0.5 bar | ||
| Pump operation | Stable noise | ||
| Filter | Clean without flaking | ||
| Oil level | 20-80% |
7. Table of problem solving
| Symptom | Reasons | actions |
|---|---|---|
| The pump is not working | Lack of power supply, leakage, breakdown | Check the power supply, leaks, make repairs |
| Tire unevenness | Insufficient oil level, wear | Add oil, replace tires |
| Loud noise | Pump failure, oil leak | Repair or replace components |
| Oil leak | Wear, tear | Replace tires, perform repairs |
8. Recommended maintenance schedules
| Task | Frequency | During | Skill level |
|---|---|---|---|
| Pressure test | the moon | 10 min | Average |
| Filter cleaning | the moon | 15 min | Average |
| Checking the pump | the moon | 20 min | Average |
| Adding oil | the moon | 10 min | Average |
9. Links to spare parts
| Part description | Typical specification | UNITEC-D category |
|---|---|---|
| Cleaning filter | The minimum flow rate is 10 l/min | Filters |
| Oil for lubrication | ISO 46 or ISO 68 | Oil |
| Toaster for tires | The size is 10 mm | Toasters |
| Pump | The maximum torque is 50 Nm | Pumps |
| Manometer | Minimum accuracy 0.1% | Manometers |
10. Links
- DSTU 3026-2009 — General requirements for lubricants
- EN 12100 - Machine safety
- ISO 10426 - Lubrication systems
- CE — Common Operational Conformity
- UkrSEPRO — State certification of Ukraine